Technical Excellence
Proven Performance

Comprehensive surface solutions combining Rosehill TPV® coloured rubber granules with our advanced Flexilon® polyurethane binder technology.

Our Product Range

Two essential components working together to create exceptional surface systems

Rosehill TPV®

Coloured Rubber Granules

Cutting-edge, elastomer-based coloured rubber granules manufactured in the United Kingdom. Our unique, 100% fully cross-linked and non-porous granules are polypropylene-free and non-spherical.

  • Premium virgin polymers - no sulphur, clay fillers, or heavy metals
  • Remarkable thermal stability with no carbon black leaching
  • Maintains suppleness under harsh UV conditions
  • Superior colour consistency across all 21 vibrant colours
  • Enhanced UV stability compared to EPDM and SBR granules
  • Create custom colour blends with our online mixer tool
Technical Advantage: Our unique polyurethane chemistry delivers non-porous granules that require less binder during installation, reducing costs whilst maintaining superior performance.

Flexilon®

Polyurethane Binder Range

Comprehensive range of cleaners, primers, binders, catalysts and pigments for both hot and cold moulding applications. With over 30 years of experience developing MDI polyurethane binders.

  • 15+ specialised binder formulations for different conditions
  • MDI-based, TDI-free, and solvent-free formulations
  • Climate-specific solutions from cold to very warm environments
  • UV-stabilised options for light-coloured installations
  • Moisture-tolerant variants for challenging conditions
  • Fast to very slow curing options for project flexibility
Professional Support: Our technical team provides comprehensive binder selection guidance to ensure optimal performance for your specific project requirements.

Key Benefits

Innovative TPV technology delivering superior performance for sports and play surfaces

UV-Resistant

Highly weather resistant, remaining supple even in constant sunlight with unrivalled UV resistance.

Colour Stable

Surfaces retain their vibrancy longer with superior colour consistency and no pigment leaching.

Long-Lasting

Ideal combination of durability and reliability that won't harden over time.

Cost-Effective

Non-porous granules require less binder during installation, reducing overall costs.

Safe

Non-toxic, non-allergenic, and environmentally friendly formulations.

Versatile

Available in 21 vibrant colours for endless design possibilities and custom blends.

Flexilon® Binder Selector

Find the perfect binder for your project requirements using our technical specification tool

Please complete the form above to see personalised binder recommendations

Technical Specifications

Understanding the technical advantages of our integrated surface system

Chemical Composition

All Flexilon® binders are MDI-based polyurethane systems that are TDI-free and solvent-free. TPV® granules use premium virgin polymers without sulphur, clay fillers, heavy metals like zinc, or phthalate plasticisers.

Performance Range

Viscosity ranges from 230cP (primers) to 6000cP (high-viscosity binders). Temperature performance from -40°C to +70°C. Cure speeds from fast (cool climates) to very slow (hot climates/large areas).

Application Rates

Binder usage rates: 12-20% for wet pour installations, 10-12% for paver applications, 6% for compression moulding. Primer coverage: 2-3 m²/kg. Pre-treatment: 1-2% of rubber weight.

Storage & Handling

9-month storage stability when kept cool and dry. Containers must be resealed immediately after use. Cure inhibition occurs when exposed to moisture. Flash point >200°C for safe handling.

Quality Control

NCO values range from 7.5-16.0% depending on formulation. Specific gravity 1.02-1.1. Every batch tested for viscosity, NCO content, and performance characteristics before release.

UV Stability

Standard binders may yellow with light colours under UV exposure. Flexilon® 1231 includes UV stabilisers to retard yellowing. For complete UV protection, aliphatic binders are available.

Need Technical Guidance?

Our experienced technical team provides comprehensive support from product selection through to installation guidance.